Henry Ott Consultants

Electromagnetic Compatibility Consulting and Training

PCB Stack-Up

Part 3. Six-Layer Boards

Most six-layer boards consist of four signal routing layers and two planes.  From an EMC perspective a six-layer board is usually preferred over a four-layer board.

One stack-up NOT to use on a six-layer board is the one shown in Figure 5.  The planes provide no shielding for the signal layers, and two of the signal layers (1 and 6) are not adjacent to a plane.  The only time this arrangement works even moderately well is if all the high frequency signals are routed on layers 2 and 5 and only very low frequency signals, or better yet no signals at all (just mounting pads), are routed on layers 1 and 6.  If used, any unused area on layers 1 and 6 should be provided with "ground fill" and tied into the primary ground plane, with vias, at as many locations as possible.
 

  ________________Signal
  ________________Signal
  ________________Ground
  ________________Power                           Figure 5
  ________________Signal
  ________________Signal


This configuration satisfies only one (number 3) of our original objectives.
 

With six layers available the principle of providing two buried layers for high-speed signals (as was done in Fig. 3) is easily implemented as shown in Fig. 6.  This configuration also provides two surface layers for routing low speed signals.
 

  ________________Mounting Pads/Low Freq. Signals
  ________________Ground
  ________________High Freq. Signals
  ________________High Freq. Signals           Figure 6
  ________________Power
  ________________Low Freq. Signals


This is a probably the most common six-layer stack-up and can be very effective in controlling emissions, if done correctly.  This configuration satisfies objectives 1, 2, & 4 but not objectives 3 & 5.  Its main drawback is the separation of the power and ground planes.  Due to this separation there is no significant interplane capacitance between power and ground  Therefore, the decoupling must be designed very carefully to account for this fact.  For more information on decoupling, see our Tech Tip on Decoupling.
 

Not nearly as common, but a good performing stack-up for a six-layer board is shown in Fig. 7.
 

 ________________Signal(H1)
 ________________Ground
 ________________Signal (V1)
                                                                           Figure 7
________________Signal (H2)
________________Power
________________Signal (V2)


H1 indicates the horizontal routing layer for signal 1, and V1 indicates the vertical routing layer for signal 1.  H2 and V2 represent the same for signal 2.  This configuration has the advantage that orthogonal routed signals always reference the same plane.  To understand why this is important see section on Changing Reference Planes in Part 6.  The disadvantage is that the signals on layer one and six are not shielded.  Therefore the signal layers should be placed very close to their adjacent planes, and the desired board thickness made up by the use of a thicker center core.  Typical spacing for a 0.060" thick board might be 0.005"/0.005"/0.040"/0.005"/0.005".  This configuration satisfies objectives 1 and 2, but not 3, 4, or 5.
 

Another excellent performing six-layer board is shown in Fig. 8. It provides two buried signal layers and adjacent power and ground planes and satisfies all five objectives.  The big disadvantage, however, is that it only has two routing layers -- so it is not often used.
 

  ________________Ground/ Mounting Pads
  ________________Signal
  ________________Ground
  ________________Power                                  Figure 8
  ________________Signal
  ________________Ground


It is easier to achieve good EMC performance with a six-layer board than with a four-layer board.  We also have the advantage of four signal routing layers instead of being limited to just two.  As was the case for four-layer boards, it is possible to satisfy four of our five objectives with a six-layer PCB.  All five objectives can be satisfied if we limit ourselves to only two signal routing layers.  The configurations of Figures 6, 7, and 8 all can all be made to perform very well from an EMC point of view.
 
 

© 2001 Henry W. Ott                                                Henry Ott Consultants,  48 Baker Road  Livingston,  NJ  07039  (973) 992-1793


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Henry Ott Consultants
48 Baker Road Livingston, NJ 07039
Phone: 973-992-1793,   FAX: 973-533-1442

September 15, 2003